Tuesday, September 30, 2008

CNC safety tips

cad/cam

Every topic that deals with working in a shop should start with safety.Everyone safety should be the first thing you think about.CNC is not different than any other shop topic that you will encounter.  In fact, the highest levels of safety awareness should be maintained when using a CNC machine.


CNC machines don’t have a mind of their own.  A computer gives them a command and they execute it.CNC machines don't care if they are cutting steel or a part of your hand.  They don’t differentiate between materials.  You need to be aware of this.


When you are Learning CNC you should take it slow.  Do tests on a small scale, then watch and learn what happens.  For example, why don’t you let your machine “cut air” for a while when you first get it.  You don’t need to put it right to work cutting material.  Why not create a simple program, and let the machine cut the air instead of material.  Better yet, why even run the spindle during the test.


Every CNC Machine has quirks that you need to learn.CNC machines have different working areas.  Every CNC machine is just a little bit different then the rest of them.You should learn your machine before you put it to work.


Generally, with a CNC Router, we are machining something.  While machining, “chips” are being thrown off.  Sometimes at a very rapid speed.  Here is where safety glasses, face shields and material barriers come into play.  Use them!  The machine doesn’t know you are standing there.  In the words of every boxing ref before a match, “protect yourself at all times!”

A few ideas to keep you safe in the shop:
Always read the instruction manual before using your machine
Always follow manufacturers recommendations
Always wear safety glasses
Always wear the correct safety equipment when working
Use shields and barriers while machining when it is appropriate
Check out your machine before production
Perform proper and routine maintenance on your machines
You need to look over your CNC machine for wear and damage

Always think safety!

CNC resource site:
If you would like to know more about CNC, head on over to http://www.cncinformation.com
You can join for Free and you get two free CNC ebooks. One is a GCode Quick Guide and the other is the CNC Info Site eBook. You also get access to the Free Video Series...Image to CNC Art when you join the community.

Gaining knowledge about the CNC process

g-code

Explanation of the CNC process
This is how I view Computer Numerical Control.I break it down into steps that I can remember easily.  Now, they all interact, but it is good to keep them in boxes for simplicity sake.  I also like to keep them in a logical, progression type order.  Here they are: Design, CAD, CAM, Control and Machine.


Today you are going on a journey.  You are going to learn about the basics of CNC.I hope you are as excited as I am.


I have been using CNC equipment in my home shop for six years now.The CNC technology gets better all the time.  The software gets better every year.  At one time large companies could only afford this technology.Now there are hundreds of CNC machines working in garages.

There are basically five elements to a CNC Project that you need to know:
Design - planning on what you want to build
CAD - translating it into the computer
CAM - converting it into machine language
Controlling - directing your machine's motion
Machining - building the part to specifications

These five elements are really the building blocks to a CNC project.  As you see them above, that is generally the order people associate them in.For example you can't control your CNC machine until you have a design ready.  You can't use your CAM software before your CAD software.  One of the main things you need to address is how these elements interact with each other.
Right now this may seem confusing.  Over time, it will seem very basic.The more you use these CNC elements with one another the more their order will become apparent.

CNC Information Free Community Site:
If you would like to know more about CNC, head on over to http://www.cncinformation.com
You can join for Free and you get two free CNC ebooks. One is the G-Code guide and the other is a CNC e-book. You also get access to the Free Video Series...Image to CNC Art when you join the community.

We can learn about G-Code in an example

g-code

Next, we are going to go through an example of cutting out a 2” square with a CNC Plasma.  Then we will look at the G-Code to see what is happening.

2” Square G-Code:
The numbers on the left of the G-Code are the sequence numbers of the code and the order it will be executed in.  I have added notes after different actions to let you know what that line of code means.  My note starts with a “-“ then continues.  A “-“ means nothing in gcode.


N0000 (Filename: 2INSquare.txt) – Name of File
N0010 (Post processor: Plasma.post) – Name of Post Processor Used
N0020 (Date: 8/1/2007) - Date G-Code was generated
N0030 G20 (Units: Inches) – Measurement Units Used
N0040 G53 - Machine co-ordinate system
N0050 G90 – Absolute Programming
N0060 G40 – Tool radius compensation off
N0070 F1 – Feedrate of 1” per min
N0090 (Part: Square) – name of the part
N0100 (Process: Plasma,  DEFAULT, Plasma, 0.01 in kerf) – Tool to be used
N0110 G00 – Go to Home
N0120 X0.1113 Y-0.0904 – Move to this exact X, Y position
N0130 G04 P2000 – Pause for 2 seconds, this is in milliseconds
N0140 M03 – Fire the plasma torch
N0150 G04 P500 - Pause for .5 seconds, this is in milliseconds
N0160 G03 X0.0000 Y-0.0050 I-0.1113 J-0.0298 F40.0 – move to this X, Y position in an arcing movement at a feedrate of 40 inches per min
N0180 G01 Y2.0000 – Travel in the Y+ direction for 2 inches to X0, Y2
N0200 G01 X2.0000 – Travel in the X+ direction for 2 inches to X2, Y2
N0220 G01 Y0.0000 – Travel in the Y- direction for 2 inches to X2, Y0
N0240 G01 X0.0000 – Travel in the X- direction for 2 inches to X0, Y0
N0250 G03 X-0.1113 Y-0.0904 I0.0000 J-0.1152 – move to this X, Y position in an arcing movement
N0260 M05 – Turn off the plasma torch
N0270 G04 P2000 – Pause for 2 seconds, this is in milliseconds
N0280 G00 – Move to Home
N0300 M30 – End Program

CNC Information Free Community Site:
Want to know more? Head on over to http://www.cncinformation.com
You can join for Free and you get two free CNC ebooks. One is a GCode Quick Guide and the other is the CNC Info Site eBook. You also get access to the Free Video Series...Image to CNC Art when you join the community.

Sunday, September 28, 2008

learn CNC G-Code now

g-code

In a word, no.  You will probably need to know how to quickly scan your G-Code if you are having problems during your machining simulation.G-Code and CNC programs are throwaway programs for the most part.  What do I mean by that?  Let me explain.


Let us look at a very specific design.  Let’s say a 12” by 12” square.  You build your model, run it through your CAM Software and create a CNC Program made up of G-Code instructions to your machine.  Say tomorrow the job requirements change to a 24” by 24” square.  Do you go into your G-Code line by line and change the code?Most people would not.  They would go back into their CAD or CAM program and scale the square up to 24” by 24”.  Then post-process the job again to get their new G-Code program.


There are some people that would do this editing line by line because the design is simple.  Now think of a complex shape and what scaling it up or down would entail.This would include changes to the G-Code and reviewing it line by line.  We are talking thousands of lines here vs. Going back and quickly changing the size of the model, then creating some new G-Code.  And that is why G-Code is throwaway.  Use it over and over when you can, but don’t fret over archiving it if something changes.  It is much better to make a copy of the design (CAD File) in its original state and save that somewhere.  That is much more useful.

Post Processing??? - Now you have me worried.With all the differences in G-Codes and and M-Codes, how will we ever keep it straight?


Don’t worry about that.  The CAM program you choose will have many Post Processors.Post processors are like word translators.  They help the CAM Program spit out the right CNC Program for your specific machine.What you have to do is select the right post processor before you create the G-Code.  That is simple.


Most CAM programs have many machine specific post processors already loaded.  All you do is go to the list of them and click on your machine to select it.  If you build your own CNC Machine, there are generic post processors loaded for different types of machines.  Usually you pick a generic one and modify it a bit with a little testing.  You are making sure a move in the X-Axis positive direction really means what you want it to mean.

Free community site, scenes information:
Do you want to know more about CNC, head on over to http://www.cncinformation.com
Join up today and give it to CNC eBooks for for a. One is a GCode Quick Guide and the other is the CNC Info Site eBook. You also did the free video series...Image to CNC Art when you join the community.

Saturday, September 27, 2008

Software development Conference in Namibia

Smart x central intelligence and Technews Publishing are organizing an important conference in Windhoek, Namibia next month.

Smart x central intelligence is committed to smart card, RFID technologies and emerging systems. Its global membership entails more than 500 businesses in the UK, Africa and the Asia Pacific regions.

Technews Publishing (Pty) Ltd. is a company registered in the Republic of South Africa. This company provides updated information on technical niches of electrical/electronic engineering, system, processes, ICT and security.

Smart x central intelligence and Technews Publishing are organizing an important conference in Windhoek, Namibia next month.

Smart x will push their smart card RFID developments together with their up and coming systems. Its worldwide membership includes more than 500 companies in the UK, Africa and the Asia Pacific regions.

Technews Publishing (Pty) Ltd. is a company registered in the Republic of South Africa. This business makes availible updated information on computer opportunities for electrical/electronic engineering, system, processes ICT and safe keeping.

These two incredible companies have joined their forces to prepare this important conference that will be held on 17 September 2008 in Windhoek. The main objective of the conference is to offer information on technology updates to the Namibian audience. They also want to give their view of South African software development, applications and best practice advice for implementation.

South African clients have the advantage of enjoying Smart x and Technews services. Smart x is taking the task to keep their clients in the know of South Afican Developments and the rest of the worlds developments too.

Technews is the publisher of Hi-Tech Security Products. So, we can say that Technews is really involved in security information for installers, system integrators and end-users in South Africa.

The conference will be a one in a million chance of meeting both company leaders that will be in charge of the most integral presentations. They will give other companies the prospect of showing their latest software development company through different smaller presentations that will be able to show if they contact Smart x staff.

Its awesome to be knowledgable enough to know that two businesses can share their Intelectual property with the whole World of IT.

How Software Development Helps the enviroment

Environmental concerns have become a top priority in a lot of IT Businesses. Also,a few of them have already prepared formal policies for shutting down company computers during the evening and weekends. Of course, there are a lot of others that still need to walk a long way before adopting such measurements. Their philosophy has to change to achieve this goal.

Sun is an amazing example of how a business can put “green concerns” in a important part of its agenda. Its market leaders think that weather change and the “greenhouse effect” are only some symptom of over usage. These market leaders think that all of us are consuming the incorrect applications. Their commitment to the environment started in 1999. There were a multitude of different internal thoughts at that moment, but nowadays, every employee of Sun knows that what they can do for improving environmental problems is essential for human beings survival.

Environmental concerns have become a top priority in a lot of IT companies. Also,a few of them have already prepared policies for shutting down company computers during non-business hours to save power. Obviously , there are a lot of others that are still a long way to go before adopting such measurements. Their enterprise philosophy has to evolve to achieve this goal.

Sun is a crystal clear example of how a business can put “green concerns” in a central part of its agenda. Its market leaders think that climate change and the “greenhouse effect” are only some symptom of over consumption. These leaders believe that all of us are consuming the incorrect products. Their commitment to the environment began in 1999. There were a multitude of different internal thoughts at that moment, but in this day and age, every employee of Sun knows that what they can do for improving environmental problems is essential for human beings survival.

Sun is still the only IT Company to apply the WEEE directive (waste electrical and electronic equipment) World Wide. Through this directive the company has learnt more about the lifecycle. So, they reduced the use of plastic by puting metal in this material's place with which always has a value during all the cycles of its life.

Sun is now a software development company that goes the extra mile. They wish to allow clients to do more with energy usage on the server. It will mean they customize power and energy that needs to be used. This issue is only one in many others that Sun is trying to design to tackle, in order to help users enjoy of environmental challenge.

It is important that more companies take on Sun’s philosophy. Through this sort of software development, our planet will have a strong opportunity of surviving despite the pollution that human beings have produced.

Best iPhone Download Site Review – iPhoneGeek Review

The latest Apple product launched is the iPhone. It’s a mobile phone that has a camera, an internet device and a multimedia player. It also comes with a virtual keyboard, a multi-touch screen and buttons that will help you use the iPhone. To maximize the experience that the iPhone brings you need to look for a site that offers iPhone downloads.

There are a lot of iPhone files available to download online. While you might be tempted to download every single iPhone file you find, should only use the best sites to download these files. Here are some of the things that you should consider before looking for iPhone download sites:

Good download speed. Everyone wants to download their iPhone files without having connection problems while being fast. The best sites for iPhone downloads are those that give you a fast connection and you have no problems with the downloads.

No fees for downloads or monthly. The best iPhone download site wouldn’t be based on a subscription, so you don’t have to pay each month to be able to download files. Also, if you pay for each download then that site can’t be called the best. Sites that offer memberships in exchange for one time fees without any recurring charges are the best, as you will be billed only once. Once you buy that membership, you don’t have to pay again and you can download as many files as you want without any restrictions.

Very large media collection. A good site for iPhone downloads has a very large media collection from a lot of categories of sports, music, TV shows, movies, software and games. This way you can find everything you need for your iPhone on one site.

Confidential and secure registration – it’s important that the site you pick will treat your privacy seriously. They shouldn’t share your email or information with anyone else.

100% Pop-up and spyware free. Even if you have adware and anti-virus software installed on your PC to protect your computer, you should also make sure that the iPhone files are secure and that you don’t download spyware or viruses on your PC.

Free software for DVD to PC to iPhone. If you find the best site for iPhone downloads, you will probably also get software and tools that you can use to transfer the files from the PC to the iPhone. It should also be easy to use after installation.

Free technical support 24 hour. 24/7 free support is what you should expect from the site that you choose. You need to receive support within 24 hours for your questions.

Elaborate tutorials that take you step by step and explain what you should do. See if the site you pick has such tutorials and what tools they offer you to download and then transfer the files to the iPhone. If these exist, you can download the files as soon as you register even if you’re a beginner.

Check out my iPhone Geek review for the best iPhone download site i have found after reviewing more than 10 iPhone download sites.

Friday, September 26, 2008

Spyware Blocker

Spyware is the biggest threat to your privacy as well as to internet security and unfortunately, this threat is becoming worse by the day. According to studies conducted by America Online it is believed that as many as eighty percent of people that use the computer have computers that are infected by spyware. Even more worrying is the fact that an estimated eighty-nine percent of computer users fail to realize that spyware is present on their systems and ninety-five percent of computer users have never consented to the installation of spyware.

Plays Havoc With Your System

Spyware has some very dangerous and unwanted relations, including adware, spybots as well as Trojans that can play havoc with your system unless you use preventive means such as spyware blockers. It is advisable that you make an effort and install a spyware blocker so that it can prevent spyware from being installed on your computer, and to also stop the spread of existing spyware on your system.

Protecting your system in real time and through manual scanning as well as removal of spyware, are the two main ways in which a spyware blocker works. There is a lot to be said in favor of using real-time spyware blockers because it is the best means by which to prevent spyware applications from installing them on your system.

If you choose to go the manual ways, a spyware blocker needs to be run by you in order to inspect the software installed on your computer and then to find and remove spyware--whenever detected.

It would be irresponsible of you to not install spyware blockers on your system and the fact is, that there is not much difficulty in locating an effective spyware blocker that can be downloaded over the internet.

Becoming aware of the desirable aspects of a good spyware blocker is to ensure that you install the best spyware blocker possible. It should be simple to use, and provides the complete solution against all forms of spyware at the very least; in addition, it should have different options to monitor your system for the presence of spyware and also come with the ability to be frequently updated.

Fortunately, it is quite simple to find online spyware pop-up blockers which are useful in preventing those annoying pop-ups from appearing and perhaps even spreading spyware on your system. You should not then hesitate in equipping and arming your system to get protection against spyware-- malicious and otherwise, as long as you can find a spyware blocker that is easy to install.

Spyware is the greatest threat to your privacy as well as to internet security and this threat is becoming worse by the day, unless you use preventive methods such as a spyware blocker. View more articles at http://www.spyware.jsgenterprises.com.

How To Use a Registry Cleaner

The registry is a complex directory which stores your computer's hardware and software settings and user preferences. When working properly, these settings enable your PC to work smoothly in order to give you a good user experience. In essence, the registry is the central nervous system of your computer's operations. Every time anything happens on your computer, it is recorded in the registry.

Sometimes the registry gets cluttered and loaded down with redundant directories and unwanted and unneeded instructions, and may need to be cleaned with a registry cleaner. A registry cleaner scans your registry and identifies broken links, files, and any other information that is not needed by your PC. These may be irrelevant or even harmful entries that take up disk space and slow down your registry's operations. In this context, a registry cleaner should be used every few weeks, depending on how often you use your PC.

There are many different types of registry cleaner available on the market, and each one functions differently. You may wish to research the different registry cleaners that are on sale to choose the one you feel will help you the most. Equally, it is a good idea to seek advice to find out what is the best registry cleaner for your computer's set up.

There are many websites that compare and rate the top registry cleaners, and these make your decision much easier. The best registry cleaners will give you the option to backup your registry before making any revisions. Some of the top registry cleaners are RegCure, Registry Easy, Registry Smart, Registry Fix, and Reg Sweep.

Installing a registry cleaner is very safe and easy, and the instructions on how to use them are extremely simple to follow. Once initiated, the scanning process will take about five minutes to scan the registry and then display the information the cleaner believes is not needed, giving you the option to delete it. Once finished, your computer will run smoother and operate more efficiently.

SEO and Web Site Builders - Does XSitepro Stack Up?

Within the realm of website building it is a well known fact that SEO is the name of the game. Short for search engine optimization, building a website is only half the task that faces online business owners. Making the website palatable for search engines is the second task. Do the first task correctly, and you have a good shot at making the second task possible. Blow it the first time around, and you will have no chance accomplishing any high search engine rankings. As a matter of fact, you will be lucky if you even make it into the first 30 spots!

xsitepro2 is a website building package that revolutionizes the way the website builder goes about SEO content inclusion. Whether the site is only the typical four page business or instead becomes a major content site, the idea that each can be optimized in its own right is a new concept that appeared lost on the manufacturers of other site builder programs one can buy. Sure, they might have offered a few suggestions along the way and perhaps even added some content that was reputed to be state of the art, but as soon as the software was released it was also outdated and the consumer never really did get what they were hoping for.

Best of all, xsite pro 2.0 features an interactive process that makes SEO more than just a nebulous concept but instead it helps the online entrepreneur realize what works and what does not. In a unique process the software will evaluate the optimization of the site and then produce a report. The budding webmaster now has the chance to review the list, go back and fix what needs adjusting and add what needs inserting, and before long it is time for Xsitepro 2.0 to once again analyze the site. Usually this process needs to only be completed once.

it does not get better than XSitepro. After all, this process is quick, to the point, and the suggestions not only make a lot of sense but for the overall impact they have on the site's search engine rankings they are practically invaluable! As other webmasters are forced to spend extra money and buy the advice of professional search engine ranking services, the savvy online business owner gets this service rolled into the features coming standard with XsitePro. Who would have thought that website design could be so simple?

Download XSitepro 2 today

Thursday, September 25, 2008

Software development centre in South Africa

Lots of software development companies have chosen South Africa as the perfect place to set up their headquarters. It is one of the most famous companies in the IT world, Amazon.com, launched a software development centre in Cape Town in 2005.

Amazon.com started operating over the Internet in 1995. Since then, this business has doubled its activities in which it is involved. One of them is to invest in future talented designers and makers, in order to support them during the process of creation.

Lots of software development companies have chosen South Africa as the perfect place to start up their HQ. It is one of the most famous companies in the world, Amazon.com, started a development centre in Cape Town in 2005.

Amazon.com began operating on the Internet in 1995. Recently this company has trippled the number of activities in which it is involved. One of them is to invest in future talented designers and creators, in order to help them during the process of creation.

Amazon.com software development centre in Cape Town has a team of scientist and software developers to develop the best systems. Other than that, they are always developing new applications to offer best Web services to Web developers.

Cape Town software development company recruits the best professionals who are experts in multiple programming languages, including distributed systems architecture, systems software, network engineering and information security.

South African recent creative graduates have the possibility of being part of Amazon.com software development centre. If they reach the end of the challenge of being part of Amazon.com, they will have a lot of ways in which they are industry leaders and have a range of perks. One of these benefits is to be employee-owners of Amazon.com.

South African centre work by itself to build the products they consider correct to be launched. Amazon.com is much more than a largeretailer. It is a firm committed to the creation of new and sophisticated technologies through helping the best talents. South African customers feel really pleased to have an Amazon.com software development centre in their country.

All Amazon.com values are present in South African Amazon.com software development centre. They are: client obsession, innovation, bias for action, ownership, high-hiring bar and frugality.

Amazon.com software development centre is always hiring new positions in different particular teams. If you need to be part of this centre and think you are a talented expert, dont hesitate to goto Amazon.com South African website.

PC Protection From A Web Firewall


A web firewall should be installed given the rise in numbers of computer hackers, scammers and viruses around the Internet. Defense from malicious data harming your computer is provided by a web firewall. Dangerous attacks to your computer can negative impact on you but these can be avoided.


The web firewalls available vary widely and you must determine which type is suitable for your computer. Chances are that your web firewall is already set up and ready to be used if you have a computer that came installed with the Microsoft XP or Vista operating system. However, it may not be turned on or working properly. Your own software needs to be purchased if you do not have one of these later operating systems. You may want to purchase separate software to complement Microsoft XP, as its version of web firewall doesn't get great reviews.

There are many products available, including as the most popular - Norton, AVG, and McAfee and you can either visit a store that sells computer software or download a web firewall product through the Internet. The price of software varies depending on how sophisticated it is but there are also plenty of low cost versions available, even from the big name companies. Prior to the installation of your web firewall, a few things must be taken into consideration. The program must not stop you using the functions that you need, such as file and printing sharing. Settings can be configured during installation or at a later date using the documentation provided.


Web firewalls can limit access to certain parts of the Internet. This can happen if you use a local area network or a router, so it is important that you are familiar with how you connect. Secured networks in particular are difficult to access when you have installed a web firewall in place. Installing a web firewall to a pc linked to a company network may require a specific settings configuration to allow you to connect to them and this can be provided by a company's IT department.

Get more information on computers and software visit Cheapest Laptop

Wednesday, September 24, 2008

What the heck is G-Code and how is a used?

learn cnc programs

G-Code is the common name for the programming language of CNC Machines.Somewhat of a general, catchall term for CNC programming language.  Very few machines adhere to this standard today.  There are as many varations as there are manufacturers.


This is how I think of G-Code.  It is a simple language built off of the Cartesian Coordinate System for motion control.  That is a mouthful.  I don’t know if that is exactly right, but you will get my meaning in a second when we go through some code line by line.  You will remember your High School Geometry soon enough.  For the real pros out there, you know there is much more to G-Code then that, but it is a good place to start thinking about it.

You will see many variations of the G-Code name like:
Gcode
G-Code
G-Code
g-code
G Code
G-Code

Are there other “Codes?”
In a word…Yes.  We will get to that in a moment.  G-code is also the name of any command in a CNC program that begins with the letter G.  G-Codes generally tell the machine to perform an action.  G-Codes can tell machines to move a certain distance in the X-Axis for example.Or, make a quick move to another location.  Or, move in an arcing fashion while milling.  An on and on and on.

Here are some examples of G-Codes
Remember these codes change to a certain degree between CAM Software packages and CNC Machine Manufacturers.
G00 Rapid positioning
G01 Linear interpolation
G02 CW circular interpolation
G03 CCW circular interpolation
G04 Dwell
G20 Programming in inches
G21 Programming in mm
G28 Return to home position
G40 Tool radius compensation off
G41 Tool radius compensation left
G42 Tool radius compensation right
G43 Tool offset compensation positive
G44 Tool offset compensation negative

Why does the G-Code program file change?
We humans like flexibility.  We also like standards.  G-Codes are standardized in a certain sense.Once you're able to read G-Code, you can begin to read different variations on it.  That is the standardized part.
All machines are not created alike.  Even identical machines are different to a certain degree.  They may not have the same tools loaded or they have been slightly modified to produce a certain type of part.Isn't it interesting how people like to customize things.


That is why g-code programs are not the same.  You need some flexibility in the programming to accommodate all situations.  Couple that with the fact that every manufacturer thinks their version is the best and you get a myriad of G-Codes out there.


Many manufacturers also try to force you to only use their code.  For example, they give you a design interface to make parts and a CAM interface to produce code.  They lock you into their “Black Box” so you can’t go elsewhere for service and support.  They lock you in their “Family.”  Sometimes they make up a completely different kind of G-Code language that no one can understand but them.  They do that to keep your hands tied up.

What is an M-Code?

M-Codes are related to G-Codes.  M-Codes control different machine functions.Some of these different functions are turning the CNC machine off and on.Flipping the spindle on or off.  Turning a plasma torch on or off.  Turning coolant on or off.  You get the idea.  When programming your CNC machine you may need to perform these functions.
Like G-Code, M-Codes vary from manufacturer to manufacturer and from machine to machine.  As you can imagine you would need an M-Code for turning a plasma torch on and off on a CNC Plasma Cutting Machine.  You wouldn’t need an M-Code to turn a spindle on and off though.  Hey, the machine doesn’t even have a spindle.  It’s a plasma cutter!

CNC Information Free Community Site:
If you would like to know more about CNC, head on over to http://www.cncinformation.com
You can join for Free and you get two free CNC ebooks. One is a GCode Quick Guide and the other is the CNC Info Site eBook. You also get access to the Free Video Series...Image to CNC Art when you join the community.

Here is my CNC story as I learned hobby CNC

cnc programming

One day I knew I had a problem.  I just spent 4 hours with my plasma cutter in my right hand.  I had been cutting out patterns I had traced onto a sheet of metal.These interesting shapes were going to become my coffee table.  Everyone complained to me that I didn’t have a coffee table.  I thought, “I’ll show them” and began to build one.
Why make a coffee table out of metal you ask?  The quick answer is that I wasn’t much of a woodworker at the time.On the other hand, I used to be a professional welder and knew I could fabricate just about anything of metal.  That is how it all began, making a coffee table out of metal.


Now if you knew me, you know that I can’t just make something normal.  My brain is the scheming type that has to do things differently then the norm.  I wanted to make a table that would knock people’s socks off.  I thought a funky looking table, made out of metal, with casters and lights would do the trick.  You know what?  It did. 
I really had a ball making this table.  I mean I had serious fun.  So much so that I started to design others.  I began showing photos of my work to everyone I knew.  On top of that, I was getting good feedback.I just came across a new hobby, it was furniture making.  Who would have ever thought I would pick up furniture making as a hobby.


While making this first table a problem arose.  It is the one I mentioned above with my right hand.  After plasma cutting all those parts my wrist really began to hurt.  While welding professionally there was always the threat of Carpal Tunnel Syndrome.  Welders are constantly afflicted by this injury and others because of Repetitive Motion.
If you repeat something over and over and over and over, your body gives out at some point.  After cutting up these table parts, I knew I couldn’t go on doing this for a hobby.  I knew something would have to change or the new hobby would break my body.


That is when I began investigating DIY CNC.  I call it “Hobby” CNC, because that is how I found it.  There were small groups of enthusiasts on the Internet that were building these machines for the fun of it.  I thought this was the ticket. 

My Initial Thoughts on CNC…
I thought, “If I could build a CNC Plasma Cutting Table?”
I could hook my plasma cutter to it
Create a program of the part I wanted
Cut out multiple parts to my hearts content
Save a lot of time
And Finally…
Save my wrist from the dreaded CTS, carpal tunnel syndrome.

I really wasn’t scared of the technology to start with.  I grew up in fabrication shops across the Midwest and had seen these machines in action.  These machine “Operators” were always held in high esteem at the shop.  They always made more Money and always had as much Overtime as they wanted.  I decided if they could do it, I could do it.
CNC hobby projects were not cheap at the time.  I figured I would have to invest $4,000 - $5,000 to build my table (they have come down considerably).  Keep in mind this was in 2000-2001.  For some reason that didn’t scare me off.  I always liked a good challenge and this was it.  With blind faith, I ordered up a CNC Controller and went down to my local steel yard to fill the back of my truck with steel.

Little Did I know…
There was a steep learning curve with DIY CNC.  Building a frame for the machine is only a small part of the project.  Today it is much easier.  The software, components and suppliers are better.  There is an entire cottage industry that has sprung up around CNC to support it.  Some of the best people in the world make their livings servicing CNC Hobbyist needs.
For some reason I figured if I just build this machine it would spit out parts whenever I wanted it to.  Simple, Simple, Simple ran through my head.  Over time, I started to get it.  I didn’t have a teacher, but I started to learn the ins and out of what I was doing.

Other items I had to pick up along the way:
CAD Software
Designing Parts
CAM Software
Preparing parts for machining
Simulating Machining
Machining Basics
Cleaning parts

CNC Information Free Community Site:
If you would like to know more about CNC, head on over to http://www.cncinformation.com
You can join for Free and you get two free CNC ebooks. One is a GCode Quick Guide and the other is the CNC Info Site eBook. You also get access to the Free Video Series...Graphic image to CNC art when you join the CNC community.

Sometimes You May Need To Remove Applications On Your Laptop

If you similar too most people you will need to uninstall some programs from your computer on occasion. This is quite normal as maybe you no longer wish to own a software application or maybe you do not use it anymore. It appears to be common in most cases. When people go online searching for information on how to remove a program from their computer they may get confused. There are different types of programs you may need to delete which may require different methods to accomplish the goal.

First off there is spyware or adware which is in a whole different ballpark of software programs to remove. You see spyware or adware are typically programs running on your computer you may not even know about or want running on your computer. They may have gotten installed if you installed some free software application and you did not read the terms very closely. If you plan on getting rid of these issues looks at some free spyware removal tools you can download to try, then buy it if it works for you. There are different types on the market, some of which you can download for free to give it a try.

Of course some applications you purchased and installed on your computer you may no longer want on to use. Or there are programs you got for free which you downloaded and installed. If you cannot remove program and have tried everything you may still be in luck. To remove these types of applications you could go ahead and do it manually if you know what you are doing. Or the better way for many individauls is to use special software to help you remove programs from your computer.

Some software programs you buy come with an uninstaller built in to where if you later decide to delete a program you can just use that. But some, especially free software, may not come with an uninstaller program. This situation could be a good time for a freeware removal tool to help you.

Tuesday, September 23, 2008

The Very Best Spyware Removal Utility

When it comes to protecting your computer and keeping all of the nasty viruses and spyware off it, there is nothing better then having an anti spyware in place. Even if you have these sort of programs in place, it is always important to also have a good quality spyware removal utility program in place. Even with the best of programs, there are going to be times where spyware slips through the cracks as they advance their techniques. It is not until the programs catch up with the spyware that things can get taken care of.

When this happens, it is best to have a spyware removal utility in place so that the problem can be taken care of right away. The spyware removal utility will make sure that you are able to completely remove any and all spyware that hit your computers information and systems. The last thing you want to be in unprepared when it comes to spyware so make sure that you are doing everything possible to make sure that you are ready for it and that you can take care of the entire situation.

Where To Buy The Products To Remove Spyware

When it comes to buying a spyware removal utility, there is nothing better then having the widest variety. Variety is key in making sure that you are able to get the very best spyware removal utility so that all of your spyware problems can be taken care of. There are a lot of online stores and websites that you could visit in order to see the biggest selection of the spyware removal utility programs out there. Also, you will find that the shipment can be placed right away and you could have your program in a matter of a few days.

If you are really against online shopping for one reason or another, you can certainly make your way to your local electronics or department store. In these stores there will be a spyware removal utility or two that you could try. One thing to keep in mind though is that you will not have the biggest selection there. This means that you will just have to simply go with whatever they have and hope for the best. Hopefully, the management that picked out and ordered the spyware removal utility that they have in stock knew what they were doing and picked some decent ones for their customers.

Utilizing Two Monitors on One Computer Is More Productive

Using Two Monitors on One Computer


You might ask why anyone would use two monitors on one pc but there are reasons.  Known as dual computer monitors, these have a multitude.  A great reason for using two monitors is for anyone in the photography market.  For example, photographers working on digital pictures, trying to view, analyze, and organize, using a second monitor is a huge help.

With a dual computer screen, you can indeed double work and also desktop space.  One of the most common pc monitors is the LCD.  These are aesthetically pleasing and they are very space efficient.  Therefore, one who does not have much desk space would benefit from the flat screen monitor.  Now, for individuals on a budget, a CRT screen is also a good choice but bigger.

When it comes to using a dual pc monitor, again the best benefit is for someone in photography or a person who works with graphics and digital images.  Some of the main benefits include:

Looking through a picture library, putting all images on one screen in thumbnail view and then looking at the photos on a full screen on the second monitor whereby the picture could be focused and manipulated.

Editing images is also easier by using dual computer monitors.  For instance, one monitor can be used for browsing pictures on the internet or through some type of photo gallery and then with the second monitor, pictures can be edited using a special software program.

Even staying current with email is a benefit of having two screens on one pc.  For home businesses or people in corporate America, receiving tons of emails is common place.  With two monitors, one could display all new emails coming in while the other could be be used for other types of tasks.

The bottom line is that dual pc monitors have many of purposes for home users or people in the workplace.  While the pc speed would not advance, productivity would because the person is able to stay better organized and multi task in a way like never before.  This direction has become so popular that it is becoming a normal part of purchasing a pc and monitor.

Today, there are a number of pcs on the market that are designed to support a dual computer screen without having to pay additional money or time in getting the parts set up.  Consequently, if you have a newer pc, you might already have the capacity to work on two monitors on one computer.  To verify, look at the back portion of the computer where you would observe two VGA connectors or DVI connectors, or in some cases, both.

If your pc is not engineered with a port for working on dual computer monitors, then you can go to a local computer or electronics outlet and buy the needed parts.  For this, often times the hardware is something you could install yourself but there are times when a professional’s help is needed.

Get more information on computers and laptops visit Cheapest Laptop

Xbox 360 Games Download – How To Download Xbox 360 Games Online

Tired of the same old game that you play on your Xbox 360? Done with the same patterns and almost the same game that just changed the scenes? Well, today is the right time to discover new xbox 360 games and adventures you never encounter.

There are many ways to download xbox 360 games online that will surely fit your interests. You do not have to pay for large fees because some of the xbox 360 games downloads are very cheap. It will offer you non-stop action that will boost your adrenalin rush and let you feel that you are really into it. Almost all of the games are available for easy download anywhere you are so long as you are connected to the internet.

The Xbox 360 games download are in high resolution that will provide a clearer and better gaming experience. There are a few websites that I found allows you to download unlimited xbox 360 games for a one time low cost. They also provide updated news and patches so you will always on the top and always knowledgeable to the latest technological advancements especially in Xbox.

If you have any problems, the support system will be glad to serve you anytime of the day. So, never miss the fun and enjoyment that your Xbox offers. Be the first of the few people who discovered the secret on how to play xbox 360 games download on your gaming console. Be the top model for your friends and be the leader of the Xbox community.

I recommend you have a broadband connection to download the xbox 360 ISO files as most of them are quite large in size. I recommend at least a 1MB broadband or DSL line. Also, if your home has wireless connections, it will be better and faster to download the xbox 360 games directly to your xbox 360.

Monday, September 22, 2008

Preventing Computer Security Attacks

Adware


Coming up with online sources for her law school thesis on money laundering was a task that was made simpler for a certain student with the help of Google. As you can imagine, this was definitely a great tool to her in the process of writing her thesis. Soon, she began to have the problem of her search terms taking her to pages completely unrelated to money laundering.

Her hopes of it being an easy to repair problem with the internet or the search engine were dashed as the glitch refused to go away, and she was forced to concede that she had likely been bugged. We all hate bugging people us but people we can fend of. What this law student is confronted with is a computer bug that she cannot fend off: she had been infected with adware and spyware programs. The student does not have advanced technology training and like most average students, she uses her laptop only for basic research and the writing of her papers.

The case above is eerily similar to that of an increasing number of individuals who find their computers malfunctioning after being infected with spyware and adware. In 1995, 'spyware' premiered as a phrase to describe an especially nasty type of computer infection, and that term gained increased popularity in 2000. Unbeknownst to many users, these software programs and scripts that comprise this particular computer bug allow access to personal information about the computer user.

Keystrokes, browsing history, and the contents of a hard drive all provide this valuable information. With the advent of spyware, infiltration moved off the big screen of Hollywood movies and into the homes of millions of unsuspecting individuals that can be taken advantage of at any time. Infiltrations such as these are basic privacy violations and the people targeted are indeed innocent victims. Spying on criminals with spyware makes sense because it can help society for the greater good, but too often this program is used to track sensitive personal information, such as credit card information. Because of the hostile nature of these potential infiltrations, every computer should have an updated anti-spyware program.

In attempting to protect yourself, you should block not only spyware, but adware and malware, which are similar programs, as well. Online adware and spyware blocker programs are easily available to help in this endeavor. By not only eliminating the current infiltration programs on a computer system, but by preventing any future ones to be unknowingly installed, these blockers live up to their name. Both the individual programs and the computer itself can experience a drastic decline in speed after the computer has been infected with these programs.

Sadly, many times spyware is such a good 'spy' that it can evade detection as the root of the crime. The best step is always a good offense, in this case a blocker, to prevent your system from becoming infected with the malicious programs.

Sunday, September 21, 2008

There are two main Ways to Remove Smitfraud

Smitfraud as you most likely already know is a virus.  What you probably do not know is what this thing actually does.  There are many different variations of this virus but most of them do two things.  The first is change your desktop background around and make it so you can not change it back.  The second highjacks your home page and constantly re-directs you to other sites.  For full removal instructions head over to this dedicated Smitfraud Removal site.

While many current anti-virus and anti-spyware programs detect Smitfraud most can not fully remove this strain.  It ha traces in the registry and several other hard to edit places.  If you miss one trace chances are you will get infected again.  That is why this is so hard to remove.

There are people out there who specialize in just virus and spyware removal.  The cost will vary with who you choose but if you have your computer repaired online it will cut that cost in half.  Places like this Computer Repair shop do a great job and for much less then you think. They remote into your computer using screen sharing software and you can watch them work.  It’s just like having a personal tech onsite but without the high cost.  It’s worth a look at least.

Smitfraud can be fully remove using several free programs on the internet.  The problem is do you have the 7 to 16 hours to spend using free software to remove this?  The other downside in using free software is it won’t protect your computer from getting infected again.  Free clients do not offer upfront protection.  It’s only after you have been infected that they start to kicking and by that time it is often too late.  Don’t be cheap and fall prey to another virus.  Consider paying the 40 or so dollars a year and protect your computer so you do not have to deal with this issue again.

Saturday, September 20, 2008

3 Tips to shop for the Best Bluetooth Headset

If you want to find the best Bluetooth headset, there are a few steps you need to take. No matter which Bluetooth headset you pick you are going to harvest the gains the bluetooth technology has to offer.

 

Here are a few tips that will certainly help get you started and make you more aware of the benefits that the Bluetooth technology has to offer.

 

About Bluetooth

 

To find the best Bluetooth headset one of the very first things you must do is learn more about the technology itself and what it has to offer.

 

·        Bluetooth technology makes it possible to provide unique and innovative services to a professional worker or small group of workers using portable devices.

 

·        It replaces clumsy wires, and makes information transfer as quick and convenient for users as possible.

 

·        Bluetooth technology is a wireless protocol that connects electronic devices while they are in close vicinity of one another.

 

Benefits

 

If you want to find the best Bluetooth headset you must be aware of all the benefits the model has to offer. Everybody requires different qualities and functions of their headset, depending on the intention they will using the headset for and you must learn more about this before concluding on any model.

 

Do Your Research

 

Once you are considering a particular Bluetooth headset, one of the things you are going to want to do is read a Bluetooth headset review on the model. This will help you out amazingly because you will be getting a good, direct review on the model and better decide whether or not it is going to qualify your buying.

 

All of these tips will help you to find the best Bluetooth headset and you are never going to go back to your old headset after you have experienced the Bluetooth technology and all that it offers.

Cupola Foundry Information

Cupola Furnace

Cupola furnaces are the easiest and most economical furnace to work with for the small foundry owner. Hobby metal casters are always on a look out for a cheaper alternative which will provide safety and yield quality results and the cupola furnace delivers all this.

The common appearance of a cupola furnace is that of a smokestack. The furnace can be of nearly any size which is perfect for backyard metal casters. Commonly, the cupola furnace is supported on four legs with a drop bottom to remove any waste from the furnace. This type of furnace does not use a crucible so the metal caster will place the metal to be melted inside of the furnace. The furnace is fitted with a sprout and runner to pour the molten material which is called a taphole. Sometimes cupolas are fitted with a way for slag to be removed. The slag tapholes are located near the back of the cupola a little higher then the other taphole. The refractory used in cupolas are usually brick with the bottom being clay and sand as this is just temporary anyways.

Cupola Metal Casting usually involves working with iron and bronze, though other alloys like aluminum can be melted as well.

The common fuel source for cupolas is coke with limestone acting as a flux. Air can be pumped in to increase the burning of the coke. When the coke is hot enough the alloy is introduced in the top of the cupola. Some will place the alloy then fresh coke and then more alloy. The molten alloy will drip through the coke to collect in the well near the taphole. When the level of the molten alloy is high enough, the taphole is opened and then alloy runs into a ladle. When enough has poured the taphole is closed with the use of a refractory plug. Remember, cupola casting does not involve a crucible.

Crucibles are traditionally used to melt the alloy and the collect it in the molten state. With the use of tongs the crucible is carried to the mold and poured. The ladle takes the place of the crucible in this regard. The metal caster pours the molten alloy which is in the ladle into the mold. The most common Metal Casting process is Sand casting which lends itself well with cupola furnaces.

Cupola furnaces can either be purchased or constructed. Many hobby metal casters prefer to construct their own cupolas finding it difficult to find a furnace to fit their size requirements or their budget. Even some casters have used coffee cans to create their cupola's and there have been plenty more creative ideas on what to make Cupolas out of. By making your own furnace you will be able to customize it. Many will need a furnace to be small and portable. No one wants to leave a furnace out in the rain, after all. The chances are pretty good that if you are into Metal Casting then you have some of the technical knowledge needed to make your own cupola furnace. If not, then it is worth a shot just be extremely careful. You may want to find someone in your community that can aid you in your endeavor.

 
Metal Casting Zone is the place to be for your one stop shop for a community about Metal Casting. Stop Around MetalCastingZone today to get your free reference guide on Metal Casting just for signing up! Come by MetalCastingZone.Com Today for your free Ebook on Metal Casting.

CRM Applications and Their Relevance

CRM Software  is the ultimate need is the ultimate need for every business. CRM Application allows an organization to automate the production proposal for their clients and prospects. CRM software organizes all aspects of the upcoming test, checks inventory for the testing supplies and even orders the materials needed for testing. CRM software is used to support these processes, storing information on customers and prospective customers. Information in the system can be accessed and entered by employees in different departments, such as sales , marketing , customer service , training , professional development , performance management, human resource development , and compensation .

CRM Software (Cusotmer Relationship Management) is the generic term for software that helps companies to maintain and improve the quality of their relationships with customers. By storing information about customers and prospective customers centrally, and distributing that information to all departments, all company representatives are able to see a complete view of the customer, irrespective of their particular role. CRM Software can be as basic as a simple database that holds the contact information, or you can use it to send email, direct mail, and postcards all on a set schedule. CRM Software is a tremendous tool for salespeople that are looking to take it to the next level. CRM software can help to move you beyond those limitations and put firm-wide management at your fingertips.

CRM software can also help you retain existing customers and gain new ones. Key elements of CRM allow a business to collect and maintain valuable data such as customer contacts and history of purchases; maintain profiles of customer preferences; improve customer communication channels; and identify new selling opportunities. CRM Software should be a salespersons best friend. It doesn't matter if you're a small business owner, working in a large organization, or an independent sales rep, a good contact management software is a necessary tool for you to keep your pipeline organized and full of qualified leads.

Customer Relationship Management Software can be a major undertaking, with the cost for many systems over several million dollars and the implementation period lasting a year or more. Before making a commitment like this, every business should ask if they require a full CRM Software program . Customer information acquired from sales, marketing, customer service, and support is captured and stored in a centralised database . The system may provide data-mining facilities that support an opportunity management system . Customized Software Applications continue to hold an important position in the software solutions chain even though there is an increasing shift towards packaged solutions. Business dynamics and growth will ensure that the requirements are always ahead of the available packages and hence the need for customized solutions.

Customer Relationship Management CRM software has played a very important role for large corporations in improving the efficiency and effectiveness of sales, marketing, and customer service. There have been both successes and failures in implementing these very expensive solutions.

Web based CRM enables the business owner to quick view marketing wins and losses. Track the success of multi-channel advertising efforts. CRM software's marketing functionality needs to promote new product or a service through multiple channels with unified message. Where the marketing functionality leaves off by creating leads, sales force automation needs to pick up the thread seamlessly, from qualification to closure of such leads. CRM software provides the organization, management, delivery and automation to achieve the CRM strategy. Effective CRM software will facilitate the understanding, anticipating and responding to the needs of your customer in both an efficient and effective manner.

Friday, September 19, 2008

Science – A Curse Or A Blessing

We cannot Say for certain whether science is a curse or a blessing. it is our use of science which would make science a curse or a Blessing . First let us see how man has used science for his good so that it has become a blessing for him. it is science that has provided modern man the life of ease, leisure and pleasure. It has brought within reach of the common man comforts and luxuries which were available in the past only to a privileged few.

Science has invented marvelous machines. It has discovered energies which run these machines. The machines have taken drudgery out of work. Distance has been conquered. Modern means of transport and communication have made the word shrink in size. Men and things and news and views can go around the globe today with lightning speed. Man has already landed on the moon and a man-made satellite has just completed it’s voyage through the solar system.

Our life has become healthier and longer. Modern hygiene, sanitation, medicine and surgery are conquering more and more physical and mental ills day by day. We now know and experience the joys of good health and longevity. Through the cinema and the video, the TV and the tape-reorder, science has worked wonders in the spheres of education and entertainment.

Though we welcome these blessing of science, we have to consider the darker side of the picture also. Machines have led to unemployment. They have polluted water and atmosphere. Thy have caused noise pollution. Factories have led to slums where human beings live in squalor. Our moral and spiritual progress has failed to keep pace with our scientific progress. We have allowed science to master us instead of using it as our servant.

Machines make us mechanical, deaden our sensibilities, stifle our creative talents, force mechanical regularity, uniformity and boredom upon us, increase our wants and desires, and tend to make us selfish, greedy and cruel. Geographical distance has, no doubt, vanished, but the gulf between the minds and hearts of man has widened.

Machines have given man leisure, but man misuses it to get cheap and vulgar entertainment which destroys his physical and mental health.
Again, science has put in our hands such fiendish weapons as the nuclear bomb, the guided missile and means of chemical and biological warfare. We are in danger of destroying ourselves with these monstrous means which, ironically, are our own creations. Rightly used science can bring heaven on earth. Wrongly used, it can trun this earth in to hell by destroying civilization.

Moving Away From Cable TV

We have been wanting to get rid of cable television service for a long time. The problem is they give you a good deal with their bundles that include telepone, high speed internet, and television service. When customers need to disconnect one of these, you miss out on the savings of the package.

But the cable TV setup just has to go, as the service and quality is below average. With so much talk today about high definition, there just wasn't much choice with my provider. So I began doing a little research on who else was providing service in my area.

I am fortunate to be one of the people who have a couple of options. Unlike most people who can only pick from either the cable company or satellite television, I have a third option in this area. The phone company in my neighborhood has been upgrading the telephone network. Now there is an additional player with Verizon and their fiber optic service.

That doesn't mean of course I won't have similar issues. It would place me in the same boat as with the cable TV company, because telephone guys want customers to bundle their TV setup with high speed and voice service. If the service works out well, customers will be happy. But if its not you are in the same circumstance that we all hate, being stuck with cable TV that isn't all that great.

Some evaluations I found on the internet are fairly good on telecom television service. Of course it is new, there is always a risk with a service like this, and some clients share their poor reviews. Some of those reviews are the quite amusing, simply for the reason customers make the decision to write a dissertation on their horrible experience and share it on the web. They rail on the company like it is some giant conspiracy to screw the customer, like the corporation does not want our money!

Another way to go that I'm looking into is of course satellite television. Since we have four television viewers in our house, we usually buy a high end TV bundle. The satellite companies seem to be fairly even, as the Premier DirecTV package and the America's Everything Pack from DISH Network are both right around $105 per month. Sure that's fairly high for pay television, but when you compare that to taking your family to supper and a movie, the entertainment value is comparable.

Thursday, September 18, 2008

Green Sand Molding Information

Metal Casting

Sand DIY Casting is the most ancient form of metal casting and has been around since at least Ancient Egypt. Many metal casters prefer using sand casting over many of the other forms of processes because it’s cheap and the sand used is readily available.

Many experienced metal casters will continue to use sand casting even though their abilities and resources allow them to use the other metal casting methods like Lost Wax Casting or Investment Casting. Sand casting involves less material and less effort than the other casting methods. Sand casting is a great way for new casters to get into the trade.

In sand casting, the metal caster will create a mold by placing an original in the flask which is filled with sand. The original will be a pattern of what you want to cast. By ramming or vibrating the sand, the caster creates a mold of the original. The mold is only as good as the sand that is holding the mold as the sand must be able to retain the shape of the mold itself. Your water and sand mixture is one of the most important parts of making your mold. Too much water can ruin the mold and possibly destroy it while too little water will create a poor casting. Green Sand is similar to Normal Sand except that Green Sand has properties that allow it to retain the shape of the mold. Green sand usually contains bentonite clay, sand, and water.

After the sand is packed, the pattern or original is removed carefully. Molten metal is poured into the mold and allowed to cool. The metal caster will then break the mold and dig out the casting.

While sand Metal Casting has its benefits the use of green sand can greatly increase the likelihood of a successful casting. Green sand is not really green the color refers to the damp nature of the sand. Green sand is created by adding water and bentonite to the sand. One of the benefits of using bentonite in green sand is that it makes the sand more permeable which allows more gas to escape.

Metal casters can get the bentonite from a variety of sources like home improvement stores and even from household resources. Many have milled the type of cat litter that clumps since one of the ingredients is bentonite. Remember to work in a well ventilated room or to wear proper face gear when working with bentonite since it will irritate the lungs.

You can try to use a recipie to create your green sand but most casters find that you must experiment to get the perfect Green Sand Method. What you are looking for when mixing the sand, water, and bentonite is a texture that is not wet but damp and will retain its shape when molded.

The type of sand you use to make green sand depends on you and the availability of the sand. Many will use sand that they found out in the wilds of nature and some will buy bags of sand like playground sand. As you cast with green sand you will find out which works best with what metals.

The casters are all talking about this new found green sand and the good properties it provides for casting and now green sand is becoming more popular. If you have traditionally used regular sand casting, green sand casting will prove to be easier to work with and will produce better casts.

The best part about green sand Metal Casting is that is does not cost a lot of green.

 
Metal Casting ZOne is a new community website all about Home and DIY Metal Casting. Come by today and join the site for free and you get a free Metal Casting Basics EBook just for signing up! Come by MetalCastingZone.Com right now to get your Free Ebook that is all about Metal Casting and Metal Casting Basics for Free.

Details on Metal Casting and Casting Patterns

Metal Casting

Metal Casting is a useful skill that has its roots in antiquity. Weapons and sculptures were traditionally created using this method but as the DIY movement gained momentum many modern day casters have found a use for DIY Casting to make plumbing fixtures, door knobs, and many other items. Today, small foundries can be found in many backyards, garages, and workshops.

In order to make a casting of metal, you will need a furnace capable of melting metal alloys at high temperatures. Usually, individual metal casters will construct their own furnace. There are companies that will sell small scale furnaces but they are often costly. The most common type of casting is called Sand Casting which uses sand or green sand to make the molds where the molten metal will be poured into to form the finished product. The mold is a handmade item placed in a flask which has two parts, a cope and drag. The mold is usually made of sand, but can also be created using other ingredients like latex or even metal. It is in the mold that you will set the pattern to form the mold cavity.

The mold cavity will be an impression of the pattern including the fine details which will then be filled with the molten alloy. Pattern casting is an art form in itself, really, but anyone can create a pattern even if you have no artistic skill what so ever. The pattern is an original which will be cast into metal. Common pattern castings include complex engine parts for models, replicas of Civil War era weapons, sculptures, and even jewelry.

The pattern can be made of any material like clay, wood, and wax. The pattern material really depends on a few factors like the casting method and the availability of the material. If you are able to carve wood then you can use this skill to make patterns. There are some casting methods that call for the patterns to be made of certain materials. An example of this is the Lost Wax DIY Casting Method which will use wax as the pattern.

When creating the mold, you will place the original into the drag of the flask and place more molding material on top forming the cope. When the mold is dry you will carefully remove the pattern revealing an impression in the mold.

If you are creating your own pattern you will need to make it with Contraction allowances in mind. This contraction allowance will compensate for the shrinkage that occurs in many casting processes. In order to take out the pattern without disturbing the mold, draft allowances need to be considered as well. The pattern should have tapered edges to allow for easy removal.

Many who make their own patterns will add sprues, gates, and risers to the pattern so that when castled these items will already be in the mold.What these devices do is allow the hot metal make its way into the mold cavity.

If you find it difficult to make your own patterns then you can pay for pattern making services; although many casters in the same situation will just learn how to make patterns to save money. Pattern casting is a valuable skill to have and can be learned rather easily.

 
Metal Casting ZOne is a new community website all about Home and DIY Metal Casting. Come by today and join the site for free and you get a free Metal Casting Basics EBook just for signing up! Visit today at MetalCastingZone.Com right away to receive your own Ebook on Metal Casting Basics for Free.

Wednesday, September 17, 2008

Types of Casting Molds

Metal Casting

Metal Casting is basically the manufacturing process through which a liquid material is emptied into a mold that includes a hollow opening of the desired art or shape and is then allowed to harden. This hardened casting is then removed and broken out in order to complete the process. Apart from using sand as the main mold material there is a metal that is used as the mold. Normally, a cast meehanite or an iron is used as the material for mold and the objects are made from the sand or metal. The cavity surface is basically covered with a thin layer of material that is heat resistant which can be either sodium silicate or clay.

Casting Molds: The casting molds are actually pre heated to nearly 392 degree Fahrenheit before the metal is pored in the cavity. The design of cavity for these casting molds does not chase the same principle for shrinkage like in the sand casting molds. This is because of the fact that the metal casting molds heat up and enlarge during the pouring process and so the cavity does not need to be expanded like in the sand castings. Nevertheless, care should be taken in order to ensure a correct thermal balance as you can use external water source for cooling or you can also opt for suitable radiation techniques.

Permanent Casting MOlds : Although these permanent casting molds are not as flexible as the sand castings which allow to be used in different metal patterns or designs but these lower the cost of producing the part. When there is a production run of more than 1000 parts the permanent casting molds would produce much lower piece of cost part. Apart from this, the break even point also depends on the density of the part. There are more complex parts that are favored when you use these permanent casting molds. The typical part size would be around 50g to 70 kg and the basic materials used are medium and small parts that are made from magnesium, aluminum and brass and also their alloys.

Slush Metal Casting : The slush casting molds are actually a special type of permanent casting molds in which the molted metal is not allowed to solidify completely. After gaining the desired wall thickness the still not solidified molted metal is then poured out. This is basically used in order to make void ornamental objects like lamps, candlesticks and statues.

Corthias Casting Molds: This type casting molds is yet another variant of the permanent casting molds in which basically a plunger is used to pack the molted metal through the spure hole. This type of process allows thinner walls and to produce greater details.

Vacuum Permanent Casting Molds: This type of Casting Mold is very similar to low pressure permanent casting molds as it is another type of permanent casting molds. In this type vacuum is used rather than a pressure. You can make thin wall casting through this type of casting molds like in the other low pressure casting molds. Apart from this the results are high as there are no risers used.
  
Metal Casting Zone is the premiere place to go to discuss everything about Metal Casting, Home Casting and anything else Metal Casting. Come by today and join the site for free and you get a free Metal Casting Basics EBook just for signing up! Stop by the website MetalCastingZone.Com Today for your free Ebook on Metal Casting.

Information on Casting Patterns and the Creation of Metal Casting Patterns

Metal Casting

A casting pattern is basically a shaped form of either metal or wood where sand is packed around it in the mold. It is only when this pattern is taken away that you can see the cavity that is left is exactly the shape of the object that was suppose to be cast. The casting pattern should however be designed in order to be easily removed without any damage done to the mold. The pattern should be also be perfectly dimensioned and should be very durable for the intended use. The patterns that are used in sand casting can be made of plastic, metal, wood or any other material. The casting patterns are made to the right standards of construction this is basically because they can last for a reasonable time. The durability of the pattern would however depend according to the quality of grade in the casting pattern. If the pattern is made of right quality then they would be constantly providing dimensionally perfect casting patterns.

The process: The process of making Casting Patterns is actually called as pattern making which is in fact a skilled trade which is related to the trades of die and tool making and mold making. However this also sometimes incorporates the elements of fine wood making. The makers of casting patterns basically learn their pattern making skills through trade schools and apprenticeships over a number of years of experience. Engineers and Pattern Makers are the ones who carry out the design but really its the pattern maker who carries out this process more often than the engineer.

Design: The Casting Patterns incorporate proper allowances for the shrinkage and this process is called as contraction allowance. Their accurate values however depend on the alloys that are being used and the accurate sand casting methods that is used. There are a few alloys that have the overall linear shrinkage of nearly 2.5 percent as other alloys might actually experience 0 percent shrinkage or even a light positive shrinkage or it might also increase the size in the casting process. The amount of the shrinkage is also dependant on the sand casting process that is employed for instance chemical bonded sands, clay bonded sands or other bonding materials.

The casting patterns should also include proper allowance for the draft. This means that the sides would be tapered so that when it would be taken out from the sand it will not tend to drag out sand of place along with it. One to Three degrees is when this process, that is also called a taper, is done. The foundry engineers or the pattern maker of the casting patterns actually decide where the gating systems, risers and the sprues are places in terms of casting patterns. In this pattern a hole is desired in the Metal Casting that uses a core which defines the location and volume of in the casting where the metal would not flow into. Chills are also used sometimes located on the casting patterns surface and these are then formed into sand molds. These casting patterns however continue to be a vital requirement for sand casting of metal.
 
Metal Casting ZOne is a new community website all about Home and DIY Metal Casting. Come by today and join the site for free and you get a free Metal Casting Basics EBook just for signing up! Come by MetalCastingZone.Com Today for your free Ebook on Metal Casting.

Tuesday, September 16, 2008

Warcraft Mages

The World Of Warcraft Mage is a popular class. In World of Warcraft, the Mage is a serious damage dealer, who is about as tough as wet toilet tissue. Ok, the Mage isn't that weak, but with no Pet and wearing cloth armor, the Mage is an offensive damage machine. In tight areas (like Dungeons and caves) it is tough to solo a mage. With breathing room, a mage can easily solo critters 3 levels higher or more.

Warcraft Mages are great in groups. With warriors and pets up front holding off the mobs or other baddies, the mage can sit back and unleash amazing power, steamrolling through the baddies with ease. Just don't try to go one on one in a melee situation with a sword-slinger. Frost them, run, slammed a fire bolt down their throat, Frost Nova, then run until you can Frost them again. Polymorph a mob if you're overwhelmed. Repeat! The good mage knows how to frost his enemies, slowing them down, and preventing them from ever getting into melee range.

Without manna, the Wow Mage is useless. Mages burn through mana quicker than any other character. In between fights you'll have to wait as your mana recharges. And when you get to higher levels and are using spells that really suck down mana, this problem only becomes worse.

Regardless of your level or spec, your main priority when building your warcraft mage should be getting a hard hitting main hand weapon for maximum special attack damage and a fast offhand for increased poison application and other proc effects.

A wand can be a good friend to the World Of Warcraft Mage. So can mana potions. Learn to use both to keep yourself as active as possible. The faster you grind (and the less you sit there recharging) the faster you level. The wand provides fast and cost free damage, not only not using mana, but allowing it to recharge. And higher level mana potions will recharge you instantly.

A Review of the Xbox 360 Console

Right now there are three major gaming consoles on the market for you to choose from – the Nintendo Wii, the Playstation 3, and the Xbox 360. I have tested and written about both the Wii and the Playstation, so now it is time for an Xbox 360 console review.

Xbox 360 – A Complete Look

After I set it up I saw the Xbox 360 is a far cry from its predecessor. The original Xbox was big, black and boxy looking. The new unit is anything but. It is far smaller, although not as small as the Wii or Playstation, and white in color. For the first part of the Xbox 360 console review I give it a 4 out of 5 for appearance.

While appearance for some people is important, if you are a serious gamer then this is the least important thing. So let’s take a look into the next part of the Xbox 360 core console review and look at the titles that are available. This is not an Xbox 360 game review, but rather a look at the games you can get. The first thing that stands out for this Xbox 360 console review is that the Xbox is the only system that you can get Halo for. While it has been made available for the PC, the game play on the console is far superior. The Halo series is perhaps my favorite of all time and this is a big plus in favor of the Xbox. While the single player is fun, this game truly shines with the multiplayer options, but I will get into that in the next section. For game titles I give the Xbox 360 console review a 4 out of 5.

The next thing that is really important when you get a gaming is system is the multi player options. The original Xbox blew its competition out of the water, and while Playstation and the Wii are catching up the Xbox 360 is still leading the pack. You can find games easily; get content, and almost all of the games released for the system offer multiplayer support. The score for its multi player is a 5 out of 5. I find it hard to believe that they could improve on this much.

The Xbox 360 in my mind is the best system if you are looking for online action. Without even looking at the graphics or doing an Xbox 360 VGA review it shines. It does not have the fun aspect of the Wii and most of the games are more adult in flavor. The Wii owns the market in fun, interactive games. For non online adult games the Playstation 3 might have a slight edge, but if it does it is very slight and the Xbox 360 can keep up with in almost every regard.

Well there you have it, hopefully this Xbox 360 core console review has helped you to make your decision.

Download Xbox 360 Games – Download Full Xbox Games

Playing all day in front of your Xbox 360 with the same game over and over again? This is the usual scenario of a bored person with nothing to do. Sometimes, you will call your friends and ask for new or other games that you can borrow or rent an xbox 360 games from your local video game store.

Why do you have to do all that when you can download Xbox 360 games in one click, in your own bedroom or anywhere you want?

With broadband internet readily available, one of the recent developments in the world of gaming is the online process of downloading Xbox 360 games. It is available 24 hours a day and seven times a week.

You will never miss the fun as they update you to the latest addition to their lists. Also, they will assist you in your needs with their customer support available anytime of the day. You do not have to worry about the quality because all the files available on their network are full version xbox 360 games.

It is not difficult to download Xbox 360 games because they will give you the step by step instruction on how to download the game. Video tutorials are available as well so you can actually see how easy it is to play the games on your xbox 360. It is easy to understand for you to be able to let it work for you.

I do recommend you have at least a broadband connection as the xbox 360 games downloads are huge and it can take a while to download if you are on dialup. I recommend you have at least a 1Mbps broadband or DSL line.

So now that you know about it, would you rather borrow from your friends or your local video store? I think not. The better option is to try download xbox 360 games today. Give it a try.

Monday, September 15, 2008

What is Computer Aided Design-Computer Aided Manufacturing?

cad

You might hear the term CAD-CAM from time to time.  It is basically a merging of the two pieces.  A software manufacturer tries to pick up more marketshare by doing this.  They also keep you locking into their “system” by going with the whole package at once.


Most of the time this is a very good thing.  Same or similar interface on both pieces of software.  Quick flow between pieces and easy file management.  You have to evaluate it for yourself though.  There are many times in life where two or more tools are combined to produce a less then stellar result.

CAD/CAM Article
Here is an article I pulled up that describes the past and future direction of CAD/CAM.  I thought it was relevant as there are many times you will hear these two terms used together.  They are two different and distinct parts of the process, but some software makers make both products and sell them together.

CAD/CAM: Past, Present and Future
By Katrina C. Arabe

Before CAD/CAM technology, drafts, calculations and product design involved pencil, paper and a seemingly endless succession of blueprints. CAD/CAM's ongoing enhancement has made the process easier, but with the latest slew of features, some users actually find less is more.
Virtually every manmade product has been designed and manufactured using a CAD/CAM program. CAD/CAM, or Computer Aided Design/Computer Aided Manufacturing, is utilized in every facet of industry; from designing phones to plotting out toolpaths in die and mold shops. Although the users of CAD/CAM technology may, at times, feel frustrated by how often its software is updated, the fact is that CAD/CAM has close to five decades of history stretching almost as far back as the computer.


CAD/CAM, like the digital computer, had its inception in the military. In the mid-1950s the U.S. Air Force began testing an air defense system known as SAGE (Semi Automatic Ground Environment) to graphically depict data received on radar systems. The first computer actually rendering a program, SAGE was conceived at the Massachusetts Institute of Technology (MIT). In 1960, computer scientists at MIT produced yet another project called Sketchpad, an application that is now considered to be the first design program with industrial use. A similar program sprouted up at General Motors soon after. At that time, mainframes were still large enough to take up entire rooms.


During the 1960's CAD/CAM technology continued to evolve and spread to other areas. Automotive companies were the first to adopt the technology, and used it primarily to design automobile bodies. It then quickly spread to other sectors of industry, which were only too eager to abandon traditional pen and paper methods of drafting. By 1973, CAD/CAM was being used to design industrial tools. Midway through the decade, the 19-inch monitor came out, which meant that drawings could be viewed larger than the previous standard of 11 inches. In the second half of the 70s, solid modeling CAD software became readily available. It allowed users to take "geometric primitives" (basic geometric shapes such as boxes and cones) and combine them using Boolean operations. In 1982, Autodesk made CAD/CAM history when it released the first version of AutoCAD, which soon became the premiere software platform for automobile design.
At times, the history of CAD/CAM seems like the plot of a spy novel. In 1984, a Hungarian scientist named Gabor Bajor, succeeded in smuggling two Macintosh computers into his Communist-controlled homeland. With the intent of writing a 3D CAD program, Bajor and his teenage assistant used the illegal computers to create just that program, and started the Graphsoft Company. In 1985, Diehl Graphsoft introduced MiniCAD to the market, which would be considered the industry standard for CAD on the Mac. The same year Autodesk unveiled AutoCAD 2.1. Complete with 3D capabilities, AutoCAD 2.1 was another breakthrough that transformed design in the auto industry. In the late 80's and early 90's, CAD/CAM giant Unigraphics took its place as a major industry player by partnering with industry powerhouses such as General Motors, UNIX, GE and Boeing.


During the early 1990s, Unigraphics introduced hybrid modeling, which featured both traditional modeling and advanced parametric techniques. By the end of 1994, over one million units of AutoCAD had been sold, and by the end of 1995, there were about 350,000 users of generic CAD/CAM reported worldwide. In 1996, General Motors signed the largest contract in CAD/CAM's history by selecting Unigraphics as its sole vendor for vehicle development software. Soon afterwards, Unigraphics would once again transform the medium by releasing CAD/CAM software that allowed for the definition, control and evaluation of product templates. Another major advance in CAD/CAM occurred IN 1999 when Think3, a "Johnny-come-lately" to the world of CAD/CAM, introduced the first mechanical design software that could fully combine the power of parametric solids, advanced surfacing, wireframe and two-dimensional drafting on the desktop in one environment. Subsequently, a plethora of software vendors has surfaced, inundating the market with competing CAD/CAM platforms AND causing designers to be alternately pleased and confused by the sheer number of options available to them.


At present, CAD/CAM continues its steady path of progress. Much of this progress is in the form of refining past innovations to make them more efficient and user friendly. A groundbreaking CAD/CAM innovation has not occurred for a number of years, which seems to indicate that another sweeping change is just around the corner -- or maybe not. Despite the advent of 3D CAD/CAM, many CAD/CAM users still prefer to render designs in 2D. Thus, recent 3D innovations such as animated "walk-throughs" (a technique that allows designers to visually move in and around the rendered model, and see it from every possible angle) are still largely underused. The same is true of the bevy of collaboration tools currently available to the CAD/CAM user. The ability to combine CAD/CAM, with finite-element analysis and the accessibility of simulation and knowledge management, has yet to be fully embraced. Perhaps, it is in one of these areas that the next CAD/CAM breakthrough will occur. One thing that can be said with a degree of certainty is that research and development are currently ahead of user demand. When, and if, the garden-variety CAD/CAM user decides that they need to expand their range of capabilities, they will find a world of cutting-edge CAD/CAM tools at their disposal.

CNC Information Free Community Site:
If you would like to know more about CNC, head on over to http://www.cncinformation.com
You can join for Free and you get two free CNC ebooks. One is a GCode Quick Guide and the other is the CNC Info Site eBook. You also get access to the Free Video Series...Image to CNC Art when you join the community.